kpw 125 Manuale-dofficina : Pagina 104

          10. CRANKCASE/CRANKSHAFT/KICK
     STARTER/TRANSMISSION                                                         K-PIPE 125
                                                    Kick Starter Spindle
 TRANSMISSION
 DISASSEMBLY
 Remove the plate and the kick starter spindle
 from the left crankcase.




                                                             Main Shaft         Countershaft
 Remove the transmission fork shaft and
 transmission forks.
 Remove the transmission drum.
 Remove the transmission main shaft and
 countershaft from the right crankcase.
    When removing, the transmission gears
   must be removed as a set.


                                                 Transmission Drum         Transmission Forks

 INSPECTION
 Inspect each gear for wear or damage and
 replace if necessary. Check the gear teeth
 and engagement dogs for wear or damage.
 Check the mainshaft and countershaft splines
 and sliding surfaces for wear or damage.

 Measure the I.D, of each spinning gear.
 Service limit:
    M2:          17.058mm
    M4:          17.074mm
    C1:          23.081mm
    C3:          20.081mm

 Measure the I.D. and O.D. of C1 bushing.

 Service limit:
    I.D.:         20.08mm
    O.D.:         22.75mm




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