7. ENGINE REMOVAL/INSTALLATION UXV 500
SERVICE INFORMATION
GENERAL INSTRUCTIONS
· A floor jack or other adjustable support is required to support and maneuver the engine.
Be careful not to damage the machine body, cables and wires during engine removal.
· Use shop towels to protect the machine body during engine removal.
· The following components require engine removal for serviced with the engine installed in the
frame.
TM Oil pump (Chapter 4)
TM Water pump (Chapter 6)
TM Cylinder head (Chapter 8)
TM Cylinder/Piston (Chapter 9)
TM Drive and driven pulleys/clutch (Chapter 10)
TM Alternator/Starter clutch (Chapter 17 and 19)
· The following components require engine removal for service.
TM Transmission (Chapter 11)
TM Crankshaft/Crankcase/Balance shaft (Chapter 12)
TORQUE VALUES
Engine mounting bolt/nut 6 kgf-m (60 N-m, 43.5 lbf-ft)
Engine hanger nut 3.5 kgf-m (35 N-m, 25 lbf-ft)
Front propeller shaft bolt 4.5 kgf-m (45 N-m, 32.5 lbf-ft)
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