12. FUEL SYSTEM LIKE 200i FAILURE CODE LIST Failure Blinks Fault Description Priority Fault Management Codes 1.Stop immediately and check CELP code. 2.Check engine thermo sensor wiring and connections. 1 P0217 Engine Overheating 1 3.Check engine lubrication and cooling systems. 4.Check engine ignition and fuel systems. 5.Extended periods of riding can cause engine overheating 1.Check Crank Position Sensor(CPS) wiring and connections. 2.Check CPS tp flywheel gap (0.6mm-1.2mm). 2 P0335 Crank Position Sensor (CPS) Fault 2 3.Check crankshaft runout. 4.Use ohm meter to check circuit resistance (100-130 ohms with engine cool). 1.Use KYMCO AFI Diagnostic Tool to reset code. Ensure TPS is within specs. (With throttle plate closed- 0.68 volts +/- 0.03 volts). 3 P1120 Throttle Position Sensor (TPS) Fault 2 2.Check TPS wiring and connections. 3.Ensure that TPS value to be 0% when throttle plate is closed. 1.Check TPS wiring and connections. 2.Use KYMCO AFI Diagnostic Tool to measure voltage Throttle Position Sensor (TPS) ( below 0.5 volts). 4 P1121 2 output is abnormal 3.Ensure that TPS screw has not been adjusted unnormally, TPS should be 0% when throttle plate is closed. 1.Check TPS wiring and connections. 2.Use KYMCO AFI Diagnostic Tool to measure voltage Throttle Position Sensor Velocity ( below 0.5 volts). 5 P1122 2 Fault 3.Ensure that TPS screw is adjusted to 0% when throttle plate is closed. 4. Replace TPS sensor 1.Using volt meter, check battery voltage (12-15 volts). 2.Using volt meter, check stator output (13.5-14.5 6 P0560 Battery Voltage abnormal 1 volts). 3.Check black, blue, and red wires on ECU for shorts. 4.Check battery condition. 1-Check IAT wiring and connections. 7 P0110 Inlet Air Thermosensor (IAT) Fault 2 2-Using Ohm meter, check IAT resistance (2554-568.9 ohms within 20~60 degree centigrade). 1.Check IABV wiring and connections. 2.Using Ohm meter, check IABV resistance (24.7-27.3 8 P0410 Idle Air Bypass Valve (IABV) Fault 2 ohms). Note-IABV is powered by the battery 1-Check idle bypass valve opening is within specs. (brand new: above 35 degree used: <180 degree) 2.Check throttle body for carbon deposits. 3.Check Idle Throttle Valve for sticking and check 9 P0505 Idle Air Bypass Control Range Fault 2 adjustment of screw. 4. Check intake for air leaks 5. Replace the IABV 6. Note-IABV is powered by the battery 1.Use ohm meter to measure resistance (13.78-15.23 ohms. 10 P0251 Fuel Injector Fault 2 2.Check injector wiring and connections. 3.Check battery wiring and connections. Note-Fuel Injector is powered by battery 1.Verify ignition is within specs (0.57-0.66 ohms) 11 P0350 Ignition Coil Fault 2 2.Check wiring and connections. 3.Check condition of battery wiring and connections. 12-8