18. STARTING SYSTEM GRAND DINK 250 ASSEMBLY Apply grease to the dust seal in the front cover. Install the brushes onto the brush holders. Apply a thin coat of grease to the two ends of the armature shaft. Insert the commutator into the front cover. Motor Case Mark Install a new O-ring to the front cover. Install the starter motor case, aligning the tab on the motor case with the groove on the front cover. Tighten the starter motor case screws. O-ring Motor Case Starter Motor Cable INSTALLATION Connect the starter motor cable. Check the O-ring for wear or damage and replace if necessary. Apply grease to the O-ring and install it to the starter motor. Tighten the two mounting bolts. O-ring STARTER CLUTCH INSPECTION Refer to pages 10-4 and 10-5 for the starter clutch removal, inspection and installation. 18-5